Calibration of all sensors and transmitters for Ogorode Generation Station.
Initial Assessment and Planning: We began by conducting a full assessment of the existing sensors and transmitters throughout the plant, mapping out critical areas where precision is essential, such as temperature, pressure, flow, and level measurements. A calibration plan was developed to ensure minimal disruption to the plant's operations.
Sensor and Transmitter Verification: Each sensor and transmitter was verified against the manufacturer’s specifications and operational requirements. We checked for drift, wear, or any signs of malfunction that could lead to inaccurate readings, ensuring that all devices were identified for calibration.
Calibration Process: Using state-of-the-art calibration equipment, our technicians performed precise calibrations of sensors and transmitters. This involved adjusting each device to ensure its output matched a known standard or reference, ensuring accurate performance across a wide range of operational conditions.
Documentation and Reporting: Detailed records were maintained for each sensor and transmitter calibrated, documenting pre- and post-calibration values. Calibration certificates were issued, ensuring that all equipment met industry standards and regulatory compliance requirements.
System Testing and Validation: After calibration, the sensors and transmitters were re-integrated into the plant's control systems, and extensive system testing was conducted. This ensured that all data inputs were accurate and that control loops were functioning optimally, contributing to the efficient and safe operation of the Ogorode Generation Station.
Preventive Maintenance and Future Calibration Schedules: To maintain the long-term accuracy of the calibrated sensors and transmitters, we provided recommendations for ongoing preventive maintenance. This included setting up a regular calibration schedule to ensure continued reliability and precision of all measurement and control systems.